Military Ground Power Systems

Tactical Power Solutions for Infantry Systems, Armored Vehicles, and Autonomous Ground Platforms

Horizon PSS designs custom and semi-custom power supplies for dismounted soldier electronics, portable command post equipment, forward-deployed sensors, and man-portable communication platforms, addressing extreme SWaP constraints, wide input voltage compatibility across military battery chemistries, EMI compliance in close-proximity multi-radio environments, and environmental survivability without vehicle hull protection.

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Custom Power Architectures for Portable Military Systems
Delivering high-efficiency DC-DC conversion (>92%) from military battery voltages (10-32 VDC) to multiple regulated outputs for radios, GPS, night vision, and computing platforms, extending mission duration and reducing carried weight.
Ultra-compact, sealed modules meeting IP67 ingress protection for fording, driving rain, and fine sand exposure across 72+ hour missions.
Intelligent load management and battery health monitoring enabling power hubs to prioritize mission-critical loads during low battery states and prevent abrupt communication shutdown.
Standards Compliance Built Into the Design
Horizon PSS takes ownership of compliance and qualification:
Meeting MIL-STD-461G emissions limits for man-portable equipment near body-worn antennas and sensitive receivers, preventing switching noise from desensitizing tactical radios or introducing EW sensor artifacts.
Qualifying per MIL-STD-810H for dismounted operations including temperature extremes (-40°C to +71°C), sand/dust (Method 510.7), rain/humidity (Method 506.6/507.6), salt fog, and transit drop shock. Supporting NATO STANAG 4695 power interface compatibility for soldier-worn distribution, ensuring interoperability with conformal wearable batteries, squad power managers, and allied equipment.
Application-Specific Engineering
Miniaturized converters for man-portable radios (SINCGARS, MUOS, software-defined radios) with input ranges accommodating BB-2590 packs, conformal wearable batteries, and vehicle auxiliary power simultaneously. Low-noise power for portable EO/IR sensors, target designators, and laser rangefinders where output ripple affects image quality and targeting accuracy.
Rugged power distribution for command post and TOC equipment including tactical servers, satellite terminals, and displays, with generator transient protection and hot-swap field replacement. Shielded conversion for portable EW and SIGINT preventing conducted emissions from compromising receiver sensitivity.
Custom Development Process for OEM Programs
Transparent NRE structures covering power budget characterization, battery discharge profiles, and duty cycle analysis. SWaP optimization with current-generation topologies maintaining thermal performance in fanless sealed enclosures. Configuration control and PCN discipline across multi-year procurement schedules.
RFI/RFQ Support for Procurement Teams
Efficiency data across load and temperature, MIL-STD-461G EMI reports, MIL-STD-810H environmental evidence (temperature, sand/dust, rain, drop shock, vibration), battery compatibility data (BB-2590, CWB, STUB), SWaP specifications, and MTBF calculations per MIL-HDBK-217.
Why Portable Military Equipment OEMs Choose Horizon PSS
MIL-STD-461G and MIL-STD-810H compliance integrated into design from initial architecture, ensuring man-portable equipment passes qualification without late-stage redesigns. Engineering depth covering multi-battery compatibility, SWaP-constrained thermal management, and sealed-enclosure reliability. Production capability maintained throughout program lifecycles.

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Resources

Explore in-depth resources, including case studies, white papers, and blog posts on Horizon’s Military & Space power supply solutions. Learn more about how our products support advanced Military & Space applications worldwide.

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